Views: 0 Author: Site Editor Publish Time: 2022-06-13 Origin: Site
1. Robot industry rapid development
As the main link of intelligent manufacturing, the robot industry has been developing rapidly in our province in recent years, and an industrial development pattern supported by four major parks in Xi'an Economic Development Zone, Xi'an High-tech Zone, Xi'an Aerospace Industrial Base and Baoji Chencang Science and Technology Industrial Park has been initially formed. Universities such as Xi'an Jiaotong University, Northwestern Polytechnic University and Xi'an University of Technology have set up specialized research institutions such as the Institute of Artificial Intelligence and Robotics and the Research Center of Intelligent Robotics, and the innovation system is becoming more and more perfect. Meanwhile, the backbone enterprises in the field of intelligent manufacturing in our province have also accelerated their growth. Among them, in the fields of industrial robots, precision reducers and control systems, there are a number of enterprises with strong scientific and technological strength, such as Xi'an Institute of Aerospace Precision Electromechanical Research (16 of the 9th Academy of Aerospace), Qinchuan Machine Tool Group and Xi'an Institute of Microelectronics, which drive the rapid development of upstream and downstream supporting enterprises in the robot industry.
In the field of robot manufacturing, the six-degree-of-freedom articulated robots of the 16th Institute of the 9th Institute of Aerospace have achieved a full range of production capacity from 2 kg to 165 kg, and the integration capacity of complete sets of equipment has been greatly improved; the six-degree-of-freedom vertical multi-joint industrial robots independently developed by Shaanxi Norbert Automation Technology Co. The development of truss robots, joint robots, welding robots and service robots is also being accelerated.
In terms of key core components of robots, Qinchuan machine tool RV reducer has a monthly output of 1,000 sets, reaching the technical level of similar products in the world and breaking the market monopoly of Japanese and German enterprises; Weihe industrial mold robot harmonic reducer product scale ranks first in the country and has the first market share in China; Xi'an Micro Motor Research Institute and Baocheng Company have a number of independent key technologies and patents in servo control system and servo motor. patents in servo control systems and servo motors.
In terms of robot integration applications, a number of competitive robot system integration suppliers have emerged in our province, such as Hangchen Mechanical and Electrical, Zhongcheng Machinery and Quantum Intelligent Technology, and typical application projects such as ZTE automatic assembly line and BYD welding production line have been implemented. At present, Hanzhong City introduced the Shenyang Xinsong Robot Intelligent Manufacturing Industrial Park project has landed, with a planned investment of 1.5 billion yuan to build a joint research institute for intelligent manufacturing, a robot application R&D innovation base, a robot equipment production base and an intelligent manufacturing industry base.
2. Intelligent manufacturing equipment strength
According to reports, intelligent manufacturing equipment includes not only industrial robots, but also high-grade CNC machine tools, special intelligent equipment, etc. In recent years, our province has also achieved rapid development in the field of intelligent manufacturing equipment, and some areas have reached the domestic leading level.
The province has a strong strength in the field of high-grade CNC machine tools, with Qinchuan machine tools, Baoji machine tools, Hanjiang tools, Weihe tooling and other machine tool enterprises as the leader, Xi'an North Village, Xi'an Hua Europe, Qinchuan Grande, Fengcheng precision, Longteng machinery and other enterprises as the backbone, in addition to the Northwest machine, loyal sheet metal, Hongda Industrial and many other supporting enterprises, the development of the formation of a leading enterprise as the driving force, upstream and downstream industrialization Collaborative supporting development pattern, with a certain industrial scale and advantages. Qinchuan machine tools developed high-speed, precision, large CNC cylindrical gear grinding machine to fill the gap of large-size gear processing machine tools in Asia, bevel gear grinding machine to break the foreign blockade of large ships with the main drive gear processing equipment, reaching the international leading level. Hanjiang machine tools developed a large precision and efficient CNC thread processing equipment in the domestic leading. Baoji Machine Tool Group intelligent machine tools, high-speed CNC lathes to reach the international advanced level.
Dedicated intelligent equipment mainly includes intelligent logistics and warehousing, intelligent textile, intelligent environmental monitoring, complete sets of intelligent production lines, intelligent sensors, etc.. Province in the production of intelligent sensors, Baoji City has outstanding advantages, has formed from the diaphragm, cable, housing, sensitive components to the transmitter of the complete industry chain, acceleration sensors, displacement sensors, pressure sensors and a number of products, not only in the military field has a fairly high visibility, but also widely used in industrial, medical, automotive electronics, communications electronics, consumer electronics and many other fields. Aircraft, automobiles, machine tools and other high-end equipment in the field of backbone enterprises in the manufacturing process of AGV transport vehicles, automatic warehouses, flexible automatic systems, intelligent detection, equipment condition monitoring, complete sets of intelligent production lines and other intelligent special equipment application penetration rate is high.
3. Enterprise intelligent transformation to further promote
In order to let more and more enterprises implement intelligent transformation, the province actively promote the implementation of intelligent manufacturing project, the development of "Shaanxi Province intelligent manufacturing project implementation plan" "Shaanxi Province robotics industry development implementation plan", and has held "the province's intelligent manufacturing and technological transformation to promote the meeting" "the province's intelligent Manufacturing industry promotion and business training will", build a public service platform, promote intelligent manufacturing pilot demonstration, identified a number of third-party service institutions. Through solid work, the province has achieved significant results in promoting intelligent manufacturing.
The province's digital transformation of enterprises is effective. By promoting key industries, enterprises to implement intelligent transformation, accelerate the construction of digital production lines, workshops and smart factories, and significantly improve the level of enterprise intelligence and production and operation indicators. For example, the numerical control rate of more than 20 kinds of key equipment of Fastek reached 98.04%, and the production efficiency increased by 42.85%. Baotian Group has built an intelligent information integration platform, which has reduced operating costs by 25.2% and shortened the product development cycle by 32.5%.
The province's intelligent manufacturing pilot demonstration covers a wide area. At present, the province's pilot demonstration of intelligent manufacturing has covered six industries: equipment, automotive, photovoltaic, electronics, raw materials, consumer goods. In the field of auto parts, electric power equipment, rail transportation, aerospace, photovoltaic components, electronic terminals, metal materials, petrochemicals, consumer goods and other areas have 38 enterprises have been national intelligent manufacturing pilot demonstration and special support, the number of the forefront of the country, for the province's intelligent manufacturing work to promote the role of demonstration and leadership. So far, the province has received 14 national intelligent manufacturing pilot demonstration title enterprises, 24 national intelligent manufacturing comprehensive standardization and new mode of application of special projects (currently 10 projects have been accepted, 14 projects under construction, a total of 300 million yuan of financial support from the Ministry of Industry and Information Technology), has built 16 national digital production lines, workshops, 14 under construction. On this basis, in order to accelerate the promotion and application of smart manufacturing, the province carried out provincial pilot demonstration of smart manufacturing and formed a total of 63 provincial demonstration enterprises in the relevant industrial fields, with a total support fund of 82 million yuan since 2017.
At the same time, our province accelerates the development of intelligent manufacturing standards, and enterprises represented by Xidian and Shaangu have actively undertaken national intelligent manufacturing standards research special, and have made outstanding achievements in the construction of intelligent manufacturing standards system, such as Xidian Group's "digital workshop operation management standard for switchgear", Shaangu Group's "power The development and validation of the "Whole Life Cycle Intelligent Design and Manufacturing Equipment and Cloud Service System Standard" of Xidian Group and Shaangu Group is an important guidance for the construction of the same type of projects in the industry, and provides specifications for the industry to promote the implementation of intelligent manufacturing projects.
